Jacketed Reactors

Product Description

A jacketed reactor is a type of industrial vessel designed to facilitate chemical reactions, mixing, and heat transfer under controlled conditions. It consists of a cylindrical or spherical inner vessel surrounded by a concentric outer jacket, creating an annular space for the circulation of a heating or cooling medium.

Key Components:

1. Inner Vessel: A reactor vessel made of a suitable material (e.g., stainless steel, carbon steel, or glass-lined steel) to contain the reactants and facilitate the chemical reaction.

2. Outer Jacket: A concentric shell surrounding the inner vessel, creating an annular space for the circulation of a heating or cooling medium.

3. Agitator or Mixer: A mechanical agitation system or mixer to ensure uniform mixing, blending, and heat transfer within the reactor.

4. Temperature Control System: A thermostatic control system or temperature probe to maintain precise temperature control and monitor the reaction conditions.

Operating Principles:

1. Heat Transfer: The jacketed reactor facilitates heat transfer between the reactants and the heating or cooling medium circulating through the jacket.

2. Mixing and Blending: The agitator or mixer ensures uniform mixing and blending of the reactants, promoting efficient chemical reactions.

3. Temperature Control: The temperature control system maintains precise temperature control, allowing for optimal reaction conditions and product quality.

Applications:

Jacketed reactors are commonly used in various industries, including:

1. Chemical Processing: Production of fine chemicals, pharmaceuticals, and agrochemicals.

2. Pharmaceutical Manufacturing: Synthesis of active pharmaceutical ingredients (APIs) and intermediates.

3. Food Processing: Production of food additives, flavorings, and nutritional supplements.

4. Biotechnology: Fermentation and cell culture applications.

Benefits:

The use of jacketed reactors offers several advantages, including:

1. Precise Temperature Control: Ensures optimal reaction conditions and product quality.

2. Efficient Heat Transfer: Facilitates rapid heating or cooling of the reactants.

3. Uniform Mixing and Blending: Promotes efficient chemical reactions and product consistency.

4. Improved Product Quality: Ensures consistent product quality and reduced batch-to-batch variability.

5. Increased Process Safety: Allows for controlled reaction conditions, reducing the risk of accidents or process upsets.

PRICE RANGE: Rs. 5,00,000 - Rs. 50,00,000